Problem |
Probable
Cause |
Suggested
Correction |
Hazy
surface |
- New bath - not cured for long enough before use
|
- Polish lenses to remove haziness.
- Allow bath to cure for at least 24 hours. Place no lenses or
dummy lenses in bath during this time.
|
Hairline
surface cracks seen after chemtempering |
- Salt contaminated and/or pH too high
- Bath temperature too hot.
- White Crown or fixed-tint lenses in photochromic bath.
|
- Replace salt.
- Check bath temperature with accurate thermometer and correct
temperature.
- Discard lenses and redo in proper bath.
|
Excessive
breakage
during
drop-ball test |
- Edging flaws.
- Insufficient grinding and/or polishing on concave side of
lens.
- Bath temperature too hot or too cool.
|
- Check edging wheel and retrue or replace.
- Check generator wheel and retrue or replace.
- Increase fine grind time.
- Check bath temperature with accurate thermometer and correct
temperature.
|
Pitted
lenses |
- Bath temperature
too hot .
|
- Check bath temperature with accurate thermometer
and correct temperature.
|
Spotted
lenses |
- Lenses not thoroughly cleaned before tempering.
- Lenses were allowed to drip dry, resulting in spotting
before they were chem- tempered. Tempering enhanced spots.
|
|